Industrial Automation & Control Solution

Smart Automation Solutions Built for Modern Industry

End-to-end industrial automation — PLC programming, HMI/SCADA, control panels, drive integration, machine retrofits and IIoT-ready commissioning. Built for real production environments.

PLC & Control Systems HMI / SCADA Solution Industrial Control Panels VFD & Servo Automation Machine Retrofit & Upgrades Commissioning & Start-Up IIoT & Remote Monitoring
Core Services

End-to-End Automation Engineered to Perform

From machine development to plant modernization — complete automation with precise control logic, intuitive interfaces and field-ready systems.

PLC
Machine Control

PLC Programming

Structured PLC logic for sequence automation, interlocks, batching, alarms, analog loops, machine permissives and controlled fault recovery.

  • New machine logic and retrofit migration
  • Readable code structure for troubleshooting
  • Alarm handling, permissives and state logic
HMI
Visualization

HMI & SCADA Development

Operator-friendly screens for alarms, trends, recipes, utility monitoring, machine status, reports and maintenance diagnostics.

  • Clear screen hierarchy for operators
  • Alarm, trend, recipe and batch pages
  • Production visibility and remote support flow
PWR
Electrical

Control Panel Engineering

Panel planning support with component selection, power and control segregation, terminal arrangement, documentation and testing alignment.

  • Layout, BOM and wiring structure support
  • Terminal and signal mapping clarity
  • Panel inspection, testing & validation
DRV
Drives & Motion

VFD & Servo Integration

Drive setup, motion sequencing and speed coordination for conveyors, extruders, indexing systems, winding applications and machine upgrades.

  • VFD setup, tuning and communication
  • Servo positioning, homing and motion logic
  • Encoder, analog and pulse-based coordination
RET
Modernization

Machine Retrofit & Migration

Obsolete PLC or HMI replacement, machine logic clean-up, wiring review and staged migration planning for better uptime and service life.

  • Platform change planning and downtime control
  • Existing panel and field signal review
  • Operator screen and fault handling improvement
NET
Connectivity

Remote Diagnostics & IIoT

Data visibility, remote diagnostics, machine status monitoring and project-based connectivity for smarter maintenance and faster support response.

  • Remote support readiness and event logs
  • Production, utility or process data visibility
  • Protocol-based integration where required
Industries & Applications

Automation across OEM machines, process systems & plant utilities

We shape the control architecture around machine behavior, I/O count, motion requirement, process stability, operator expectations and site conditions.

EXT
Process

Plastics & Extrusion

Temperature zones, pressure signals, line synchronization, tension control, alarms, recipes and drive coordination for extrusion-oriented systems.

PKG
OEM

Packaging & Converting

Indexing, conveyors, cut-to-length, registration-style sequences, servo timing, operator screens and compact machine control panels.

UTL
Utilities

Water, Pumps & Utility

Pump panels, utility skids, status monitoring, fault logic, drive control and clear HMI pages for daily plant operation.

MAT
Material Flow

Conveying & Material Handling

Motor sequencing, permissives, interlocks, jam handling, level-based control, alarms and line synchronization for movement systems.

BCH
Batching

Process Skids & Batch Systems

Recipes, analog signals, valves, pumps, timers, event handling, data points and operator sequence visibility for process execution.

OEM
Machine Build

Custom OEM Machines

Control strategy, component selection support, HMI design, drives, commissioning and clean handover for machine builders and integrators.

Engineering Depth

Technical execution that makes machines easier to operate, troubleshoot and support.

Good automation is not only about running the machine — it includes diagnostics, parameter handling, documentation, backup discipline and a structure that maintenance teams can understand later.

01
Control architecture review

We review the machine or process sequence, I/O requirement, panel scope, drive count, sensors, utility signals and future expansion needs.

02
Operator-centric diagnostics

Alarm text, status pages, trends, recipes, set-points and screen flow arranged to reduce confusion during operation and breakdowns.

03
Service-friendly handover

Programs, parameter sheets, notes, backup files and commissioning observations prepared for future troubleshooting and expansion.

I/O

I/O Mapping & Device Structure

Digital, analog, sensors, valves, motors, transmitters organized for clean implementation.

ALM

Alarm, Permissive & Fault Logic

Useful alarm text, fault grouping, permissive checks and reset strategy for faster diagnosis.

RCP

Recipes, Set-points & Limits

Recipe data, set-point pages and protected parameters arranged to reduce accidental changes.

NET

Communication & Integration

PLC, HMI, drives, instruments and remote devices integrated through practical protocols.

TST

FAT, SAT & Commissioning

Signal checks, screen validation, drive tests and field adjustments before and during commissioning.

DOC

Backup & Documentation

Program backups, drive parameters, alarm notes and as-built observations for long-term support.

Project Deliverables

What clients receive at handover

The final handover depends on scope, but the objective is always a cleaner, supportable and traceable automation package.

PKG
Software

Software Package

  • Final system configuration & operating settings
  • Drive / servo parameter records where applicable
  • Installed hardware & control-system reference
ENG
Documentation

Engineering References

  • I/O notes, terminal references or mapping sheets
  • Alarm and operating sequence guidance
  • Set-point, recipe or calibration records
SUP
Support

Commissioning Follow-up

  • Site or remote support after startup
  • Issue correction and production stabilization
  • Future modification readiness with structured backups
Engineering Team

One team from drawing to commissioning

Programming, panel build, drives and site support are handled by the same engineers, so what is designed is what gets wired, tested and handed over.

PLC & HMI programming

Ladder logic, alarms, recipes and operator screens written so the next engineer can read them.

MitsubishiSiemensDelta

Panel design & wiring

Layouts with segregated power and control wiring, labelled terminals and I/O checked before dispatch.

LayoutWiringI/O test

Drives & motion

VFD and servo selection, parameter setup and tuning on the actual machine.

VFDServoEncoder

Commissioning & support

Site start-up, breakdown diagnosis, backups and handover notes for your maintenance team.

RetrofitBreakdownBackup
Trusted Platforms

Automation platforms selected for application & performance

We recommend platform choice around machine complexity, motion requirement, diagnostics, customer standard and long-term service needs. Each platform has a dedicated brief — open one to see the full engineering picture.

Mitsubishi Electric logo

Mitsubishi Electric

Motion

FX5U / FX5UJ, GOT HMI and servo solutions for extrusion, converting and process-intensive OEM equipment.

Siemens logo

Siemens (TIA Portal)

Scale

S7-1200/1500 and KTP HMI for plant utilities, process skids and scalable multi-station architectures.

Delta logo

Delta Automation

Value

Cost-effective PLC, HMI and VFD automation for compact OEM machines, conveyors and pump controls.

Wecon logo

Wecon HMI / PLC

Entry-Level

Simple operator interface and compact PLC for budget-sensitive, space-conscious machines.

Fatek logo

Fatek PLC

Retrofit

Stable, maintenance-friendly ladder logic for standalone machines and retrofit projects.

Need help selecting the right control platform?

Share the machine type, I/O count, drive requirement, operator interface need, current hardware and budget target. We will propose a suitable architecture.

Request Quote
Get In Touch

Share your machine details or project scope

Send the machine type, current PLC or HMI, control scope, panel status, drive count, site location and problem statement. We will reply with a practical next step.

+91 90332 66771 · automationsolution.info@gmail.com

Find Us

Visit our office in Vapi, Gujarat

305/B, 3rd Floor, Riddhi Siddhi Chamber, Near Indian Bank, Telephone Exchange Road, Char Rasta, GIDC, Vapi, Gujarat 396191.